This season, makeup artists used everything from sublime touches to full prosthetics to transform actors. At the heart of this is a common goal: to preserve an actor’s performance, no matter how much time and prosthetics they have.
In Prime Video’s “Fallout,” Walton Goggins reappears as the ghoul, a character made up of nine pieces of silicone by prosthetics department head Jake Garber. The first application took five hours, but for Season 2, Gerber was able to reduce conversion time to less than two and a half hours.
The missing nose and scar tissue that characterize the character were relatively easy to portray. However, Johnny Pemberton’s Thaddeus proved more difficult as it required subtle changes. “There were three areas on the forehead and on either side of the face where the hairline had receded,” Gerber said. “In Ghoul, Walton’s face is completely covered except for his eyelids and ears. If something is out of place, it won’t be as noticeable in Ghoul. In Thaddeus, it’s fine if it’s a little off. If it’s even a millimeter off, it can affect everything’s entire appearance.”
This season also features ghoul children running around following Thaddeus’ orders. These proved to be a challenge for Gerber as well. It’s not about makeup, it’s about labor law. By law, children are only allowed to work eight hours a day. “We had to get everything done within 45 minutes, compared to 30 minutes normally,” he said, noting that he used twice as many makeup artists to speed things up, which doubled the work. “We had to design it so that it could be peeled off quickly.”

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On the sublime side, there was Hulu’s “Chad Powers.”
Special makeup effects designer Vincent Van Dyke and head of makeup Alexei Dmitriu worked together to transform Glen Powell, who leads the series as Russ Holiday, a rising quarterback whose college football career is ruined by a mistake in the national title game. Eight years later, Russ takes on one last chance to revive his football dream by disguising himself as Chad Powers, a talented eccentric who joins the struggling South Georgia Catfish team.
Mr. Van Dyke devised a “disguise make-up,” but had to be convinced that he could not lose Mr. Powell, no matter what he looked like. This gave makeup artists the parameters of what they needed to work with, at least from a design perspective.
Director Van Dyke and showrunner Michael Waldron had decided not to create disguises where someone would put on a mask or take off a mask. This was an opportunity to show the process and craft, and they wanted to get it right, especially since Chad would be putting on a disguise on screen. “Michael wanted that to be our job.[In the show]Chad was delivering these items to Fox for a Michael Mann movie, and all of a sudden he was taking them and wearing them,” Dmitriu says. “That process, even as it’s applied to the episode, is very true to what we’re doing.”

The process began with four or five plaster castings of Powell’s head, which served as Van Dyke’s exploration process. “It was a Mr. Potato Head process of taking the mullet off option A and putting it on option C,” he says.
Once that was decided, the next challenge was to come up with something suitable for production. On the day of production, there wasn’t enough time for Powell to sit in the makeup chair for five hours.
The modification took just under an hour and consisted of fully custom lace, dentures, forehead area, nose and cheek areas, and upper lip appliances. There were also lace eyebrows and a mustache.
“We added some freckles and little things with an airbrush to bring Chad to life and create a realistic skin tone,” says Dmitry.

On the other side of the transformation was Netflix’s major overhaul of “Stranger Things.” Jamie Campbell Bower returns as Vecna. Terrorized Hawkins, Indiana. The last time viewers saw him was at the end of season 4, where he was shot and set on fire multiple times.
After talking with showrunners Matt and Ross Duffer, head of makeup effects Barry Gower realized there was only one way to go with the character. “Vecna 2.0,” as he was nicknamed, needed to be bigger, more menacing, and more menacing.
“They described him as ‘Vecna on steroids,’ as if the essence and power of the Upside Down was literally running through him,” Gower says.
In Vecna’s overall appearance, there was more negative space due to what his body had been through. It also required the ability to extend the arm and use it as a weapon. Vecna 2.0 required a crossover with the VFX team.

Matt Kennedy/Netflix © 2024
“We talked with VFX producer Betsy Patterson and the VFX team about what we wanted to bring to the season, what would be great for Jamie’s performance, and what would hold us back as we go into post-production,” Gower added. Next, the team created a head and shoulder prosthesis. “We kept his right arm because it’s going to be very important in a lot of his performances, touching on other characters and giving him a lot of dexterity,” he says.
In season 4, Vecna had a mechanical left hand with large aluminum finger extensions. Gower wanted to keep the fingers extended to allow for a “sense of spatial awareness.”
Additionally, a special Lycra catsuit was created with a digital print of Vecna’s pattern as a color and texture reference.
Another big change came when Gower jumped on the 3D printing bandwagon. The technology had improved significantly since last season.
“His head, shoulders and arms were made up of classical clay and clay sculptures, but with lots of overlapping tendrils,” he says. “We were able to carve, scan, and 3D print and incorporate them into the sculpture, which allowed us to make it more detailed.”
By blending traditional and cutting-edge techniques, Gower was able to print 3D spikes and horns and adhere them to the makeup. “It wasn’t very extensive, but it was mostly complex,” Gower said. He had new contact lenses and dentures. We dialed everything up to 11. ”

Jamie Campbell Bower as Vecna and Duncan Jarman as make-up effects.
Matt Kennedy/Netflix © 2024
